20kHz ultrasonic system for face mask welding with digital generator
K&M Tech ultrasonic welding system, the ultrasonic spare parts that have been matched up to be used at your convenience.
The system is composed of an ultrasonic generator, ultrasonic converter plus ultrasonic booster, ultrasonic welding sonotrode(welding horn), and flange for the horn fixation. The ultrasonic system we use is 20kHz, 2500W digital auto-tuning ultrasonic generator, it has aluminum housing for a better ventilation effect, also, it uses a high-performance microprocessor with tamper-proof unction in a realization to full electronic control, which means that the whole welding parameters are managed and controlled by the microcomputer. The smart frequency control system helps avoid the inconvenience of manual frequency tuning. Real-time tracking of the best resonant frequency point while the automatic ultrasonic overload check to make sure the whole vibration system keeps at the lowest temperature point. While the frequency changes as the welding horn temperature rise, the generator will automatically make adjustments for a more stable working ability.
The whole K&M tech ultrasonic system could be used for the face mask welding production line at continuous welding or used to weld the mask edge at intermittent welding. The set is specifically selected by us with the purpose to suit customer's needs. The frequency, capacitance, resistance, are well matched so the customer would not have to worry about the matching problem after receiving the products.
Technical Parameters:
Generator
| Dimension | Length 400mm×Width 195mm×Height 98mm |
| Net weight Of Main Body | 7 Kg |
| Frequency Range | 19.40-20.20kHz |
| Output Power | 2500W |
| Voltage | 220V+-10% |
| Welding Mode | Pause welding |
| Type | horizontal and verticle type optional. |
| Function | Real-time frequency automatic tracking function |
| Amplitude compensation |
| Protection | Welding electrode impedance analysis +protection |
| Voltage protection |
| Transducer voltage protection |
| Welding Time | adjustable |
| Working Frequency (options) | 15KHz/20KHz/28KHz/30KHZ/35KHz/ |
| Welding Amplitude | adjustable 10%-100% (1% accuracy) |
Transducer
| Resonant Frequency | 20KHz |
| Impedance | R:3~10Ω, Refers to the resistance measured by a similar instrument such as a resistance characteristic analyzer |
| Capacitance | CT:≤13nF, Free capacitance of 20KHz ultrasonic transducer |
| Maximum Power | P:2000W, Machine manufacturers may have different regulations for the nominal power of machines for different purposes.
In other words, the same transducer may have different nominal power for different machines.
Therefore, when choosing an ultrasonic transducer, you can only refer to its maximum power |
| Working Mode | Pause/continuous working |
| Humidity Of Working Environment | relative humidity ≤85% (non-condensing) |
| Material | aluminum alloy for the convertor, stainless steel for the booster. |
| Net weight of the main body | 2.6KG |
Horn
| Dimension | Length 110mm ×Width 20mm |
| Frequency | 20KHZ |
| Net weight of the main body | 3.1KG |
| Material | steel |
Flange
| Frequency | 20KHz |
| Inner Diameter | 33mm |
| External Diameter | 106mm |
| Thickness | 30mm |
| Material | Steel |
| Net weight of the main body | 1.1KG |
Usage:
The ultrasonic welding system can be used for toner cartridges, inkjet cartridges, automotive instrument panels, auto lights, automotive bumpers, electronic products, home appliances, medical products, toys, telecommunication apparatus, etc.
Detailed Photos:
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